Can design and produce for you any frame
Located in Miami, Stalo Frames, is leading South Florida in using steel to manufacture Trusses, Bathroom Pods, Kitchen Pods, Walls panels, Modular Homes, and any type of commercial or residential structure.
Stalo Frames uses state-of-the-art technology, and a holistic approach to try to solve modern-day housing issues. We have several alternatives and solutions with the objective of expedite the construction timeline.
Our construction process takes place on our off-site facility and in parallel with your on-site construction, permanent or temporary not matter what your necessities are, we are here to help.
Our CFS (cold formed steel) structure is ICC (International Construction Council) certified, which represent that our products comply with highest standards of quality, safety that includes product evaluation, accreditation, technology, and certification.
Please check us out at: ESR-4738 - ICC Evaluation Service, LLC (ICC-ES)
Our services include:
-
Consultation
-
Design, engineering & plans
-
Value engineering
-
Prototypes and full manufacturing
-
Fixtures and equipment
-
Subcontractors training and coordination
-
Installation manual
Trusses are custom products, we can work with your plans, or we can design from scratch, we have a full engineering department (PE).
As for the Pods, each one is a new design, after architectural design, engineering and CNC production plans are ready, a State Certifications is needed (in any State that the pods will be installed, we are currently approved in FL, TX, and TN), this is a process that we are very familiar with.
To achieve the approval, a first prototype must be built and “third party inspections” are needed during all this process. After the certification, we can produce as many as needed.
Each pod will go thought an exhaustive quality control at our factory, but it will also be inspected by a third-party agency on behalf of the State, you rest assure knowing that they comply with absolutely all construction and quality standards. Each unit is certified before is shipped to you.
PROCESS
STEEL FRAMING IN CONSTRUCTION
Steel framing is a practical, code approved solution to many of the limitations that builders face today when using traditional building materials.
The strength and ductility of structural cold-formed steel (CFS) framing, along with the holding power of CFS connections, make it the ideal material for construction in high wind speed and seismic zones such as the U. S. eastern seaboard, the Gulf Coast states, California and Hawaii. Characteristics such as non-combustibility, termite/mold resistance, and dimensional stability can lower construction and homeownership costs.
Each piece of CFS shipped to the job site contains a minimum of 25% recycled content and is 100% recyclable at the end of its lifespan. For these reasons and many others, the use of steel framing continues to grow every year with more than 40% of commercial structures now using steel framing and with nearly 500,000 homes built with steel framing over the past decade.
ABOUT COLD-FORMED STEEL
The strength and ductility of structural cold-formed steel (CFS) framing, along with the holding power of CFS connections, make it the ideal material for construction in high wind speed and seismic zones such as the U. S. eastern seaboard, the Gulf Coast states, California and Hawaii. Characteristics such as non-combustibility, termite/mold resistance, and dimensional stability can lower construction and homeownership costs.
Each piece of CFS shipped to the job site contains a minimum of 25% recycled content and is 100% recyclable at the end of its lifespan. For these reasons and many others, the use of steel framing continues to grow every year with more than 40% of commercial structures now using steel framing and with nearly 500,000 homes built with steel framing over the past decade.
Steel is usually a recycled material that comes from a mill in coils, then each sheet of steel that is formed into shapes (most commonly a “C” shape) The sizes are the same as what builders are accustomed to seeing in dimensional lumber (2x4, 2x6, 2x8, 2x10, 2x12, and so forth).
Steel framing profiles are formed in a process called roll forming by passing sheet steel through a series of rollers to form the bends that make the shape, the studs and joists are made stronger than the original sheet steel through this process.
Technology
Stalo Frames’ process is unique due to the use of BIM technology and state of the art CNC machinery to produce cold-formed steel frames, or profiles, for wall panels, joist panels, trusses, and modular buildings. Its advanced technology driven manufacturing process designs, manufactures, and prefabricates light gauge steel framing panels and roof trusses. Moreover, unlike typical wood framing, Stalo’s steel Frames are non-combustible, stronger, lighter, environmentally friendly, and recyclable. It also eliminates the likelihood of mold, rodent, or pest infestation. Additionally, Stalo Frames’ system can be used as a structural system for buildings that are up to 11 stories which provides the clients the ability to increase density at an extremely competitive cost.
ADVANTAGES OF STEEL FRAMING
Construction speed, usually 60% faster than traditional construction.
The structure of the Steel Frame is made of galvanized steel, which does not oxidize over time
Steel is light in weight and has the highest strength-to-weight ratio of any construction material which results in less material needed. This also translates into an easy-to-handle on-site material.
Non-combustible material that does not burn or contribute fuel to a fire.
Inorganic: will not rot, warp, split, crack or creep. Mold Resistant
Not vulnerable to termites
100% recyclable and Eco-Friendly, an average 2,000 SF steel framed house can generate as little as one-cubit yard of RECYCLABLE SCRAP while traditional construction have large amount of debris and demolition waste to DISPOSE.
In North America alone, the Steel Industry waves the equivalent energy to power 18 million homes for a year, Typically in North America 60 to 80 million tons of scrap steel are recycled per year into new products. But also when you buy Steel in US, you buy recycled. It is the top recycled product globally. The recycling of steel is associated with reduction is energy use as well as lower co2 emissions. Steel framing has proven performance in high wind zones
Less probability of damage in an earthquake
Products
Using galvanized steel, as structure, we offer a large range of products. You can use or standard product designs or you own design. The highest levels of craftsmanship and quality control are implemented on our products.
Our professional design and engineering department (PE) can work with your architectural plans and custom designs, or you can use some of our designs and options. Standard or custom we have a solution for you.
We developed 3D (BIM) models that help visualize but most important to identity conflicts and make corrections before the bath is fabricated.
ADDITIONAL APPLICATIONS FOR PODS
Our pods have several additional uses or applications, some of which are:
-
Hurricane shelters
-
Temporary kitchens
-
Temporary or portable laundry units
-
Food Kiosks
-
Retail pods
-
Wellness pods
-
Utility pods
-
Living pods
-
Modular cafes or restaurants
-
Humanitarian camps solutions.
.jpg)
BATHROOM PODS
Completely manufactured off-site, to your specifications, each bathroom comes fully finished, approved and ready to install on your construction project.
Additionally, we offer combinations of pods with other construction elements that are part of the program, for example: bathroom & Laundry room, bathroom & half bathroom, bathroom and kitchen or kitchenette.
To produce bathrooms in a controlled environment is cost and time effective, but it has another benefit too, such as high quality and defect free bathroom. Our system can be used for residential and commercial projects, medium to large scale projects are ideal.
The pods are designed specifically for the client’s necessities and to their specifications, all levels of finishes are possible.
Combinations are also interesting options, bathroom and laundry room, main bathroom and walk-in closet, full bathroom, and half bathroom. Our designers and engineers can make them a reality.
KITCHEN PODS
Another great solution and time saver are our kitchen pods, in addition to your own design (subject to design revision) we offer a full range of options and shapes, from the “u” from kitchen to “L” shape and “in-line” designs.
Our combination options are very useful Kitchen & Laundry, Kitchen & ½ Bath, Kitchen & Full Bath are some of the most popular items.
Same as bathroom pods, the kitchen pods can be built as per our standard designs or your custom design.
TRUSSES
Our CFS Trusses are not only more resistant that the wood option, but they are also lighter, fire retardant and they are termite and mold Resistant. So, when quality and fast delivery are in mind there is no better option.
Our engineering department can either: design the trusses and structural plans for your home, or convert your plans and designs from wood to steel (CFS).
PANELIZED STRUCTURES
Our cold-formed steel framing structures are strong, durable, and cost effective. They are an option to traditional CMU walls. The system can be use for commercial and residential structures. The system relies on load bearings walls, which translates into less or no columns, long spams and allow large open spaces.
Steel structures gives architects freedom to design and achieve their structures. Different cladding options are available in variety of colors and finishes. The designers can give their buildings the look and feel desired.
Galvanized steel is resistant to corrosion, extremely resistant, our buildings are design to satisfy all construction requirements. Our engineering team can work with your architect on the structural plans, we can also convert traditional construction documents into CFS construction documents.
Our buildings and structures are built off-site, this results in: shorter and predictable construction time, faster building occupancy, lower financing costs, and less constructions waste are just some of their benefits.
MODULAR HOMES
We are certified modular homes manufacturers in FL, TX, and TN. Our company offers a complete line of modular homes, from studios, tiny homes, to single family, Townhomes, and duplexes with steel structure.
One of steel's biggest advantages is its strength-to-weight ratio. Considering how light it is, it is an extremely strong material. Despite that strength, it is still flexible which allows it to stand up to weather and seismic activity.
Our products are environmentally friendly, mold and termite resistant, extremely energy efficient and cost effective.
Please visit our website: www.s-modulars.com for more information.
BENEFITS
Why Stalo Frames?
Why Stalo Frames?
-
Stalo Frames is local to the South Florida Market and manufacturing is done onsite at our State-of-the-Art facility in Miami, FL.
-
Stalo Frames are versatile and will let your artistic imagination run wild, and at the same time allow you to create a structure that is both durable and safe.
-
Stalo Frames uses the latest technology and software to design and produce. BIM design is used in all of our buildings and modular homes to help not only visualize but to avoid conflict that can delay construction.
-
With steel framing technology, building components are often built off-site, in a controlled environment, then erected on the job site. This allows for efficiency and economic feasibility for builders.
For Real Estate Developers and Builders
-
Shorter and more predictable construction schedule.
-
Produced in strict accordance with national and local standards
-
Possible discounts on builder’s risk insurance
-
Generate revenue sooner
-
Less scrap and waste (2% for steel vs 20% for lumber)
-
Price stability, spikes in prices are extremely rare.
-
High strength results in safer structures, less maintenance, and slower aging of the structure.
-
Possible Lower Insurance Premiums.
-
Fire safety – doesn’t burn or add fuel to the spread of a building fire
-
Higher replacement value
-
Higher ROI
-
Less probability of damage in high winds
-
Longer building’s lifespan
-
Consumer perceives steel as better
For General Contractors
-
Shorter and more predictable construction schedule.
-
Dimensionally stable, does not expand or contract with moister content.
-
Produced in strict accordance with national and local standards
-
Lighter than other framing materials (1/3 of wood studs)
-
Saves time with penalization off-site
-
Straight walls and square corners
-
Less scrap and waste (2% for steel vs 20% for lumber)
-
Price stability no spikes in prices
-
Lower holding and operating cost
-
Less probability of foundation problems – less weight results in less movement
-
Most cost-effective mid-rise structural material.
-
Lighter than other framing materials
-
Easy material selection – no need to cull or sort the pile and small punch list
-
Saves job-site time with ease of panelization off-site.
-
Minimize the number of RFIs and change orders
For Engineers
-
Eliminate discrepancies between the architectural drawings, structural drawings, and specification
-
Provide sufficient information for the cold-formed steel sub-contractors bidding projects. This will result in tighter, more competitive bids.
-
Minimize the number of RFIs and change orders.
For Architects
-
The versatility of steel gives architects the freedom to achieve their most ambitious visions. Combining form and function, steel can span incredible distances and offer slenderness and refinement to create what can only be described as ‘steel sculpture’. (Australian Steel Institute)
-
Slender columns
-
Longer spans
-
Option for externally exposed structures and connections.
-
Lighter structure with stronger connections results in less seismic force
-
Consumer perceives steel as better.
-
Cold-formed steel is a LEED certified product based on virtually 100% recycled steel content.
-
Adding cold-formed steel to your project may add as many as 2 points towards LEED certification.
-
Steel Framing can be made in any type of shape and clad with any material
For the General Public and End Users
-
Steel does not emit volatile organic compounds (VOCs) so it means better indoor air quality (IAQ)
-
Easier to operate windows and doors
-
Less scrap and waste (2% for steel vs 20% for lumber)
-
Not vulnerable to any type of fungi or organism, including mold
-
Less probability of damage in high winds
FAQ
-
My construction plans include wood trusses, can I change them to metal? Yes, you can, and we can help, even if the plans are approved, we can submit a revision.
-
Do you provide truss plans? Yes, we do sign, sealed and ready for approval.
-
Are the metal trusses installation more difficult that the wood trusses? Definitely no, they just need to be handled more carefully.
-
What are the advantages of metal trusses vs wood trusses?
1. Metal trusses are lighter yet more resistant.
2. Metal trusses are termite resistant.
3. They are also fire retardant and mold resistant
-
What about the pod’s finishes: Plumbing, lighting fixtures and all the finishes can be customized to your specifications, we use the same materials than traditional construction does, so the look and feel of our products is never compromised.
-
Are the pods limited to a particular size & shape: bathroom pods can come in various shapes and sizes, but to facilitate manufacturing, transportation and installation, certain criteria can be recommended.
-
Do all the pods have to be the same design? Standardization helps, to have common elements on your design is another way to optimize costs and fabrication.
-
What about the pod`s Installation? The pods can be installed over your concrete slab, but also over a any elevated type of foundation (wood or steel joists for example). Our products are designed to causes the least possible number of penetrations on a concrete slab.
-
Are the pod`s walls thicker? our walls same size as any other wall, there is no space wasted, the interior is finished, and the exterior are left expose allowing to finish it seamless with the other walls.
-
Tell more about the electrical & plumbing system on Pods: standard connections for both are provided, for plumbing cold water, hot water and discharging pipes. For electrical two points that are connected to beakers panel.
-
What about fire sprinklers (commercial structures) when needed must be installed by other trades (licensing issues), but all service holes and penetrations are part of our design. So, it comes “ready to install”
-
Ventilation on pods, tell me more: space for A/C ducts and or ventilation ducts is provided on the pods ceiling. mechanical connection work is simple.
CERTIFICATIONS & APPROVALS
_edited.jpg)
Profile manufacturing certified by ICC-ES under ESR-20-20-10
-
Miami-Dade Truss Certificate of Competency
-
FL- DBPR Modular Manufacturer Certification
-
All products approved for High Velocity Hurricane Zones
CAREERS
Stalo Group is hiring, we need:
-
QC inspectors
-
Junior architects / engineers
-
Machine operators
-
Metal Stud Framers
-
Construction Carpenters
-
Forklift operators
-
Plumbers
-
Electricians
-
Drywall installers
-
Handyman (s)
-
Construction Workers in general
Please send CV to apply to jobs@stalo-us.com We are an equal opportunity employer.
